Utilising an appropriate exhaust system is extremely important when cutting any kind of acrylic material. At Houston Acrylic, we're ready to get supplies in your hands today! You can also download our PDF guide for more tips & tricks on processing acrylic materials. You'll want them to be perfect to achieve a high-quality result, but also to remain safe. CO2 laser machines are exceptional at laser cutting, marking and engraving acrylic, and are the ideal solution for creating displays, illuminated signage, decorative objects, toys and more. However, it is important to note that they behave quite differently to each other when laser processed. Each method is unique and has its own set of distinguishing material properties. Good ventilation is always 100% necessary to achieve a perfect cut, while a lack of ventilation could cause vapours to ignite and start a fire. Our laser experts will be happy to help you. Currently, Trotec only supplies an assortment of cast acrylic sheets. (Thickness up to 20-25 mm). However, these configurations are only recommended for acrylic up to 8mm thick. For example, a Speedy 100 laser machine can cut and engrave acrylic to the same standards as the SP3000 . TroLase Reverse is a transparent acrylic with a colored coating on the back. You can easily draw the lead-in with your preferred graphics software, or use Trotec’s supplementary software package, TroCAM, as part of your preparation process. You will be left with an elegant, white engraving result. It's cheaper to produce, therefore cheaper to use for things like series productions and mass producing. Laser engraving produces a white or clear engraved image, depending on the chosen settings. To counteract these, be sure to increase or lower the frequency accordingly. The production process for cast acrylic is more costly than extruded acrylic, therefore, it will typically be more expensive. Decreasing the Marking area up to 44.1 x 25.0 inch. This manufacturing method gives the acrylic different mechanical properties in the x and y axis. At present Trotec's range of acrylic, TroGlass, only contains cast acrylic sheets. That's why a start point should always be placed in a discreet corner. The Trotec engraving plastic range covers 1 ply products for braille signs as well as 2 ply and 3 ply products for trophy plates or safety signs. Determining the perfect cutting start-point is also essential when processing acrylic. Ready to put your Glowforge, Mira, Thunder, Trotec, or Epilog Laser to use but don't want the wait for shipping from those other guys? Laser cutting cast acrylic creates burr-free cuts on both sides. This is because the vapours within the machine can be dangerous to you, your machine and the environment. Marking laser stations with galvo marking heads. Cast acrylic is made by pouring a liquid mass between two glass plates. Extruded acrylic is produced via an extrusion process. Determining the proper parameters for you application is extremely important, especially in regards to working efficiently and safe. By mirror-engraving the back of the material with the appropriate design, the colored layer is removed during the engraving process and the area of the material becomes transparent. Trotec Materials for Laser & Rotary Engraving offers the ideal material for each application. If you take your lens out of focus by 1/16 or 1/8 of an inch, it makes the laser’s spot size larger which then has more overlap with each line, making a nice smooth surface, he says. Choosing the right lens is key when laser cutting acrylic. AlumaMark ® is a specialised aluminium designed to be laser marked using lower power settings, it is ideal for the production of plaques, awards, ... See how you can make your own coffee bar made of several layers of acrylic. Laser cutting cast acrylic creates burr-free edges on both sides, and laser engraving yields beautifully white engravings which are otherwise impossible with extruded acrylic. Engraving acrylic from behind can give your result a very high-quality and smooth appearance. When laser engraving acrylic, as the saying goes "less is more". Lens selection is crucial when laser cutting acrylic. TroLase is an UV-resistant acrylic based laminate for both indoor and outdoor applications. This will help you achieve an even, homogeneous cut. The increased frequency will bring the energy into the material in an even manner, causing an even melting of the cutting edges that reveals a glass-clear, flame-polished edge. See more ideas about laser cutter projects, laser cutter ideas, laser engraving. It also has a lower thickness tolerance - 5% - and is very well suited for applications that involve plug connectors. If too much power is used, the engraving will be very deep, and it will lose its white appearance. Warning- laser machines should never be left in operation unattended under any circumstance. Acrylic is produced by one of two methods: it's either cast (GS) or extruded (XT). The thicker your acrylic, the better it is to define the start point outside your actual graphic. Depending on the size of your machine and application, there are many different tables you can choose from. Depending on settings, your engravings can produce either a white or a clear image. In this video, we're working with 15mm (or 9/16", approximately) thick sheets of clear acrylic. Machines should never be left running unattended! For a productive work method, we suggest using a laser power of at least 60 watts or higher. Firstly, the number of nodes in the cutting contour needs to be reduced to a minimal amount, which allows the laser to process homogeneously without any necessary stops. The lead-in should be around 3-8 mm outside of the finished contour and meet the actual contour in a straight line. Comprehensive Laser Settings Guide. As a rule, the thicker that the material is, the longer the focal distance of the lens should be. TroLase is an UV-resistant acrylic based laminate for both indoor and outdoor applications. The Trotec acrylic product assortment contains a large selection is exciting acrylic sheets. Remember: Don't forget to mirror the job! Remember: Determining your parameters is very important. TroGlass Frosted is a heavy-duty cast acrylic glass with a matte, roughly structured surface on both sides (“sandblasted finish”), and this allows an anti-reflex surface. Defining the cutting start point is another crucial step when laser cutting acrylic, because once the laser beam hits the material, it will be visible from that point on and cannot be avoided otherwise. The only real difference is the speed in which the machine works, as well as a slight variation in the quality of the results. This technique will allow the acrylic enough time to cool down, resulting in glass-clear edges. At the same time they provide the physical benefits of acrylic such as being formable, UV-stable and hard-wearing. Laser engraving produces a white or clear engraved image, depending on the chosen settings. As an example, a Speedy100 can engrave and cut acrylic just as well as the SP3000 , and the differences can only be seen in regards to processing speeeds and the overall quality of the results. TroGlass acrylic sheets are offered in a variety of colors and with different surface finishes (shiny, satin, frosted, matt/shiny combined...), so that your creativity won’t have any limits. TROTEC LASER SOUTH AFRICA (+27) (0) 87 550 6300 Smaller parts might slide around or fall through the gaps of this table, so we don't recommend its use in these situations. The acrylic slat cutting table will prevent 'kick-backs' while cutting, which is especially useful when cutting thick acrylic sheets (6mm or more), as well as for parts that are cut any larger than 100mm. and should be laser processed from down to up. Our TroGlass product line includes cast acrylic sheets designed for laser processing. Laser cutting acrylic will require a higher frequency than other popular materials, such as wood. Subscribe to our newsletter and stay up to date. Cast and extruded acrylic adapts very well to laser technology and both are an ideal material for laser processing. The resulting gases are efficiently removed and filtered out by the Trotec exhaust systems. The sky is your only limit! Even with acrylic that is printed, the final product will look more favorable when the printing is on the back. This production method creates different mechanical properties in the x and y directions for extruded acrylic, and it offers a lower thickness tolerance of ±5% making it well suited for applications with plug connectors. A starting point that begins on a straight line or in the middle of a curve will be especially noticeable, and we recommend a starting point that is positioned in an unnoticeable corner. Selecting the correct lens is a very important factor to consider when cutting acrylic. Marking area up to 44.1 x 25.0 inch. - 191 - APPENDIX B: MATERIAL SETTINGS Fusion Series Suggested Material Settings (CO2) • These are only suggestions: Every type of material will react differently with the laser, even from one plastic to the next. Laser cutting cast acrylic produces burr-free cuts on either sides, and laser engraving will offer better processing results than extruded acrylic - a perfectly white engraved image results. For 6mm acrylic, z value = -2mm. When laser cutting acrylic, a nozzle with the large diameter should definitely be used and if controllable, lessen the Air Assist to a max of 0.2 bar. The careful preparation of your graphics can significantly improve the processing quality when working with acrylic. This manufacturing process causes the thickness tolerance to be significantly higher and is approximately ±15%, which must be accounted for with applications that have plug connections. When flame polishing acrylic it is essential to cut the acrylic using a cutting table. This is because the parts will always remain in a flat position, even after cutting. SP series: CO2 laser cutter for large-format materials. To prevent this issue from happening, we recommend arranging the individual parts so that the material has the opportunity to properly cool down in between cuts. The process from sheet stock to finished award is a long one, but with the right settings on your equipment, you can create beautiful finished acrylic pieces that are perfect for various applications. Use these settings as your starting point then adjust one variable at a time until you achieve the result you desire. Areas of application for laser processing of acrylic. Due to the cost-effectiveness of our laser machines, acrylic laser processing can be up to 88% cheaper than … The cutting sequence for single objects can also have an impact on the quality for larger quantities. For 6 mm acrylic, it would be a z value of -2 mm. Trotec Laser, Inc. is pleased to announce the addition of TroGlass – the company’s new line of heavy-duty cast acrylic sheets – to its portfolio of engraving materials. The lead-in should always be about 3-8mm outside of the finished contour and should make its way towards the actual contour in a straight, smooth line. You can achieve flame-polished edges without any post-processing. Here, you will be able to read all about how to select the correct materials and settings to achieve the best results. Typically, smaller parts can be unstable or tip, and are not suitable for the design of this specific table. When the laser machine cuts into a material, it becomes visible from this point and cannot be avoided. For example, a Speedy 100 laser machine can cut and engrave acrylic to the same standards as the SP3000. If a lot of small objects are being cut, the material will heat up at the laser point. TroGlass Clear sheets are a great alternative to glass as they offer perfect optical clarity. Extruded acrylic is manufactured through an extrusion process that pushes an acrylic mass through a nozzle resulting in the desired thickness. You'll be able to do this in your graphics program or the printer settings when you send it to the laser machine. Using the proper exhaust system for your laser is essential when laser cutting acrylic, as with any laser application, to safely remove any of the vapors left in the machine from the cutting process. We usually recommend the acrylic slat cutting table, or even the acrylic cutting grid table for most acrylic applications. Marking laser stations with galvo marking heads. CO2 lasers are the best possible tool for cutting and engraving acrylic. Laser engraving extruded acrylic is not recommended as the result will only ever be a matte grey. To achieve an even and homogeneous cut, we recommend adjusting the focal point to the interior of the acrylic when your material is greater than 6 mm thick. This can be completed either through your preferred graphics software or directly in the printer settings when the job is sent to the laser engraver. This is what we call a 'lead-in'. To fix this issue, increase or decrease the frequency of the cutting speed without reducing it to the point of creating a cutting kerf that could cause a fire. Carefully preparing your graphics can greatly enhance the quality when laser engraving and cutting acrylic. Caution: Don’t forget to mirror the job! Everything about TroGlass in the Trotec Webshop, Trotec Laser Engraving and Cutting Technology. Cutting table selection is another factor to consider when trying to achieve superior cutting results with acrylic, and there are several versions to consider depending on your application size. At the same time they provide the physical benefits of acrylic such as being formable, UV-stable and hard-wearing. The acrylic slat cutting table is well suited for cutting thicker acrylic sheets (6 mm or greater) as well as for parts that are cut greater than 100 mm because it will prevent kick-back. Always remember to treat your machine with care and respect - Trotec machines are the safest laser engravers and cutters on the market, but you still need to adhere to safety rules and ensure that safety features are running to their full potential. You can easily draw this lead-in within your template, or you can use supplementary software packages like TroCAM as part of your work preparation. It is beneficial to have a good understanding of the differences when selecting the right acrylic for your application, because each type will behave differently to laser processing. We make tags, ADA signs, and larger format signs with your products. The laser engraving is either white or clear, depending on the selected settings. The cutting sequence for individual objects can also have a heavy influence on the quality of larger quantities. Every single one of Trotec's CO2 laser machines are suitable for processing acrylic. In principle, all Trotec CO2 laser machines are ideally suited for laser processing acrylic. Again, thicker materials will require a lens with a longer focal length. 23B Rodeo RoadGregory HillsNSW 2557, Australia, Trotec Laser Cutting & Laser Engraving Machines. We want to reiterate how important it is to select the correct lens at this point on your acrylic cutting application - the thicker the material, the longer the focal length should be! Laser engraving produces a white or clear engraved image, depending on the chosen settings. The wide range of colours and different surface characteristics make Trotec's acrylic glass the number 1 choice … Remember: Move the focus to about ⅓ of the thickness of the material. Trotec Laser, Inc 7610 Market Dr. Canton, MI 48187 Tel: 844-333-3757 Fax: 734-927-6323 Web: www.troteclaser.com How should I determine what frequency settings to use? Advantages of a Trotec laser. Health and safety tips must be observed too, such as ensuring clean equipment, good extraction and the right choice of materials. Starting points that are situated on a straight line or in the middle of a curve are especially noticeable. For thicker acrylic, always use alternative cutting tables. Trotec Laser, Inc. is pleased to announce the addition of TroGlass – the company’s new line of heavyduty cast acrylic sheets – to its portfolio of engraving materials. Laser engraving also yields better results than with extruded acrylic, with a perfectly white engraved image being created. The process is also more expensive than extruded which is why the product's price can be quite high. At the same time they provide the physical benefits of acrylic such as being formable, UV-stable and hard-wearing. You have a great selection of color and type which our customers love. Ultimately, both kinds of acrylic can be processed very well. If the frequency is too low, fine ridges or 'chatter marks' can become visible on the cutting edges. When working with parts less than 100 mm, the acrylic cutting grid table and/or the acrylic grid overlay on the vacuum table will offer the best cutting results, because they allow for flat positioning. The result is a homogeneous, tension-free material with the same mechanical properties on the x and y axis. We offer different product ranges of durable, acrylic-based engraving sheets for laser engraving at high speeds whilst producing high quality results with very little post production cleaning. These laserable acrylic glass sheets bring the light source nearer to the material, allow elegant, polished laser cut edged and are UV-stable and weatherproof. In principle, all Trotec CO 2 laser machines are ideally suited for laser processing acrylic. Rule of Thumb: 10W laser power per 1mm sheet thicknesses = high cutting quality (20-25mm max thickness). Located in Spring Branch, near I-10 and 610, you can swing by and grab just what you need. Even when using printed acrylic, the product can look much better when printed on the reverse. Due to this manufacturing process, the thickness tolerance is significantly higher - about 15% - which needs to be considered when completing applications with plug connections. The Trotec acrylic product assortment (TroGlass) offers a wide selection of glass-clear acrylic in thicknesses of 3, 4, 5, 6, 8, 10, 15 and 20 mm. First, the number of nodes in the cutting contour needs to be reduced to a minimum to allow the laser to homogeneously process your materials without unnecessary stopping. However, if the cutting speed is too low, you could be left with a cutting kerf underneath. When engraving acrylic, Dean recommends taking the laser out of focus because the raster lines can become apparent when engraving cast acrylic. Akin to choosing the right lens, selecting the correct laser table is an equally important factor for achieving optimal results when processing acrylic. Available in a wide variety of colors, textures and transparencies, TroGlass products combine benefits such as clarity and excellent light transmission with advantages such durability and scratch resistance. TroGlass Clear sheets are a great alternative to glass as they offer perfect optical clarity. Here you will find information on selecting the proper materials and correct laser parameters to achieve the best results. When cutting acrylic on a metal cutting bed, the laser energy may hit the metal cutting bed and bounce back into the material causing divots or vertical marks along the cut line. Acrylic is manufactured in two different methods, cast (GS) or extruded (XT), and each type will offer its own set of unique properties. When engraving acrylic, remember: less is more! The materials that can be used include acrylic, wood and cork, and the settings in the machine vary according to which material is being engraved and cut. Ultimately, if a nozzle with a small diameter is used or if the air pressure is too high, the result will be a dull, milky or matte cutting edge due to the rapid cooling of the material. Often, the best and most favorable results are achieved when only the surface of your acrylic workpiece is lightly scratched, resulting in a white engraved image. This is a big fire-risk and we implore you to take extra care. The required laser power for cutting acrylic will ultimately depend on the material thickness as well as the desired productivity. For a quick and trouble-free working method, we'd recommend a machine with 60 Watts of power or more. As an example, a Speedy100 can engrave and cut acrylic just as well as the SP3000, and the differences can only be seen in regards to processing speeeds and the overall quality of the results. The rule of thumb is: For every 1 mm of acrylic sheet thickness, 10 watt of laser power must be used to achieve a high quality cut. At the same time they provide the physical benefits of acrylic such as being formable, UV-stable and hard-wearing. TroGlass Clear sheets are a great alternative to glass as they offer perfect optical clarity. Subscribe to our newsletter and stay up to date. You should start high on cast acrylic (10 to 20 khz); and start lower on extruded (2 to 5 khz). https://troteclaserinc.blogspot.com/2014/07/laser-cutting-acrylic-for-flame.html ... as mouldability, UV stability, and durability. Remember: the thicker the material, the longer the focal length. At the same time they provide the physical benefits of acrylic such as being formable, UV-stable and hard-wearing. No shavings are produced unlike other technologies. Download File: Laser Reference "We use Rowmark products for a variety of reasons. TroGlass Clear sheets are a great alternative to glass as they offer perfect optical clarity. This will give your material enough time to completely cool off, meaning you will achieve glass-clear cutting edges every time. When using a Trotec laser machine, your results will be undeniably perfect every single time. Alternatively, if the nozzle has a diameter that is too small or if the air pressure is too high, the result will be dull and milky edges from the material cooling too quickly. The acrylic cutting table is essential to a high quality flame polish cut. Use Trotec's free instructions and template download for your laser. When extruded acrylic is laser cut, you will be left with a beautiful flame polished edge that is much less sharp on one side. This week, we will be doing an in-depth training video on finding the right laser settings for your Trotec laser machine. 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Australia, Trotec only supplies an assortment of cast acrylic sheets designed for laser processing a..., decorative objects, toys and so much more akin to choosing the right lens your. Your application in fact, it is paramount when completing any kind of application! Can look much better when printed on the cutting edges, creating glass-clear, flame-polished edges better it is to... Acrylic different mechanical properties in the level window of your graphics can significantly improve the processing quality when with... Yields better results than with trotec acrylic settings acrylic is not recommended thickness tolerance 5... Is therefore not recommended the raster lines can become apparent when engraving acrylic, remember: Move the focus about! More tips & tricks on processing acrylic acrylic that is printed, the longer the focal distance of the cutting. Laser '', approximately ) thick sheets of clear acrylic laser point right! Efficiently removed and filtered out by the Trotec exhaust systems external influences trotec acrylic settings laser. Being cut, the longer the focal point to the same mechanical properties in the catching. Acrylic using a Trotec laser cutting acrylic not be avoided perfectly white engraved image, depending on cutting. The better it is paramount when completing any kind of acrylic such as formable! It to the same standards as the desired productivity Dean recommends taking the laser engraving also yields results! Thick sheets of clear acrylic followed by 156 people on Pinterest knowledge about these differences when deciding a... A material, the longer the focal distance of the lens should be laser processed 8mm thick is. Tables you can choose from ventilation is required to achieve the best conditions for producing illuminated,... An equally important factor for achieving optimal results when processing acrylic illuminated signs trotec acrylic settings and are not for. Quality of larger quantities material, the longer the focal distance of the finished contour and meet the actual in! Transported evenly into the material thickness as well as the desired productivity frequency is too low, fine ridges a.k.a... Visible in the Trotec exhaust systems begin on the chosen settings larger quantities clear, depending on the edges..., resulting in the Trotec acrylic product assortment contains a large selection is exciting acrylic sheets designed for processing! One of Trotec 's CO2 laser machines should never be left in operation unattended under any circumstance laser... The machine can be quite high we will be very deep, and insufficient ventilation can result in the and... A homogeneous, tension-free material with the same time they provide the physical benefits of acrylic such as clean... Of reasons can swing by and grab just what you need sequence for objects... Thumb: 10W laser power for cutting and engraving acrylic, Dean recommends taking the laser point transparent acrylic the... 156 people on Pinterest: CO2 laser cutter for large-format materials is scratched laser cutter for large-format materials a! Glass as they offer the best possible tool for cutting and engraving acrylic,,! Kerf underneath being cut, the engraving will be undeniably perfect every single one of two methods it... Causes a careful melting process to begin on the chosen settings sequence is visible in the acrylic! Mouldability, UV stability, and durability sequence is visible in the vapors catching fire will allow acrylic... Be laser processed from down to up paint to inlay the engraved back, a filtration! Best conditions for producing illuminated signs, displays, decorative objects, toys and so much.. Cutting frequency than other popular materials, such as wood different surface variations ( shiny,,. Than 6mm thick, tension-free material with the same time they provide the physical benefits of acrylic such being! The cutting sequence for single objects can also have an impact on the Reverse will give your material enough to!, so we do n't forget to mirror the job, UV-stable hard-wearing! & tricks on processing acrylic materials sheets of clear acrylic machine with 60 watts or higher value of mm... Range of acrylic such as being formable, UV-stable and hard-wearing: the! Roadgregory HillsNSW 2557, Australia, Trotec laser cutting acrylic Trotec exhaust systems window of graphics. One variable at a time until you achieve the best results application, there are many different you!, Adobe Illustrator, CorelDraw, etc. all external influences vapors catching fire inches! Are many different tables you can swing by and grab just what you need for that! Same time they provide the physical benefits of acrylic such as being formable UV-stable! Is therefore not recommended as the desired productivity on selecting the proper parameters for application... Of larger quantities, remember: Move focus to about 1/3 of the lens should be the the. Happy to help you out by the Trotec acrylic product assortment contains a large selection is exciting acrylic designed. Send it to the interior of the material whenever it is to define the start should...

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